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The factories of the future, 3D printers

HAL9000

Well-Known Member
Good article in the economist about 3D printers in the past they've been too slow for many manufacturing lines. Now.......

Adidas intends to use the 3D-printed soles to make trainers at two new, highly automated factories in Germany and America, instead of producing them in the low-cost Asian countries to which most trainer production has been outsourced in recent years. The firm will thus be able to bring its shoes to market faster and keep up with fashion trends.

New types of stuff can be made, replacement body parts........

Anthony Atala and his colleagues at the Wake Forest Institute for Regenerative Medicine, in North Carolina, have printed ears, bones and muscles in this way, and have implanted them successfully into animals. The crucial part of the process is ensuring the printed tissue survives and then integrates with the recipient when transplanted. Some types of tissue, such as cartilage, are easy to grow outside the body. Infusing nutrients into the medium they are kept in is sufficient to sustain them, and they tend to take well when transferred to a living organism. More complex structures, though, like hearts, livers and pancreases, require a blood supply to grow beyond being tiny slivers of cells. Dr Atala and his colleagues therefore print minute channels through their structures, to let nutrients and oxygen diffuse in. This encourages blood vessels to develop. The next step, probably within a few years, will be to test such bioprinted material on people.

http://www.economist.com/news/brief...ul-competitor-conventional-mass-production-3d
 
I know a little about them. But I bought a used one for the kid for about £50 (would have been thousands a few years ago) and they now know lots about it all. They print all sorts on it.

I think last year the jewellery design awards finally relented and allowed 3d printed models in.

The hand finishing of the models is key to getting good results.
 
There is this story about very small scale printing

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Perhaps this sort of application is a good starting point, before being adopted more widely....


GE is using concrete 3D printing to build record-tall wind turbine towers

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I know a little about them. But I bought a used one for the kid for about £50 (would have been thousands a few years ago) and they now know lots about it all. They print all sorts on it.

I think last year the jewellery design awards finally relented and allowed 3d printed models in.

The hand finishing of the models is key to getting good results.
Chilli be careful with these at home as they give of huge amounts of tiny particles into the air. Be worth checking out how to minimise the risk of breathing these in.
 
These 3d printed heat exchangers, appear to be a good example of the level detail that can be printed..

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According to the company, Velo3d. They can print walls that are 300 micron thick, human hair is about 75 microns wide.
 
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Promotional story talking up how much money to be made from 3d printed footwear. I suspect at the moment they're using the technology to make sole of the trainer. The two things of interest, number of manufactures using this technology..

Adidas, Nike, Reebok, New Balance, Under Armour and Timberland

It also talks about..

So far, uppers have struggled the most in terms of printability, due to the fact that they are traditionally made from cloth, a material not easily managed by 3D printing.


Voxel8 has developed a technology for printing material onto fabric, specifically for uppers. One design studio has used continuous vat photopolymerization for 3D printing complete shoes. SmarTech claims that 3D printing of uppers via thermoplastic extrusion and powder bed fusion (PBF) in limited or serial production presents a crucial opportunity.


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There is also lots of hype in this article, $4.2 billion in revenues by 2025. My guess that this is marketing number rather than what's likely to happen.


 
Researchers from the University of Strathclyde in Glasgow, Scotland built a 3D-printed microscope in under three hours at a total cost of less than GBP 50 (around $60 at current exchange rates). According to New Scientist, the team based their design on OpenFlexure’s open-source microscope design and then paired it with a store-bought camera, a light source, and a Raspberry Pi to control the entire system. However, the groundbreaking part of this low-cost 3D-printable microscope is the use of 3D-printed clear plastic lenses that the research team built.
How good is that.
 
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