Mr Santoni reckons McLaren could make around 5,000 cars a year this way—a number that, for supercars, almost constitutes mass production. Moreover, given time, he thinks the process could be used for truly mass-produced vehicles, too. It should be possible to automate the laying of the carbon sheets. It may also be possible to use thermoplastics (which melt when heated), instead of thermosetting plastics (which do not). Not only are these easier to handle, they are also easier to recycle—which would be a consideration in a vehicle that was truly being mass produced.
http://www.economist.com/blogs/babbage/2011/03/carbon-fibre_composites
In the article it claims better crash performance over steel. Is this true and could you explain why?
Some young's modulus values (from wikipedia)
Carbon fiber reinforced plastic (70/30 fibre/matrix, unidirectional, along grain) 185 GPa
Steel 200 GPa
Looks like carbon fiber is less elastic so I assume its not as good as steel for absorbing energy (crumple zone). With carbon can you make the passenger compartment stronger and thus improve the crash performance?